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Basket Mill

Empower Your Particle Size Reduction with Basket Mills

Supply Basket Mill - The Ultimate Solutions

Looking for a Basket Mill to make your pigment, ink, paint, or coating? Z-MIXER supplier provides the ultimate solution guide to help you with everything you need to know about Basket Mills.

pigment basket mill

Hi, I'm Sam from Z-mixer. Let me guide you through this ultimate solutions page.

I am a co-founder of Z-MIXER. I have been working with dispersing and grinding for 12 years now. Click the button below to get great ideas on how we provide you with exceptional solutions for basket mill.

Z-MIXER

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What is Basket Mill

  • Z-MIXER Basket mill is highly efficient batch milling system, which uses an integral impeller pumping wheel to agitate the beads and circulate the material through the milling basket. 

  • Key Benefits of Mixer Basket:

  • Efficient Particle Size Reduction: Ensures fine and uniform particle sizes.

  • Effective Dispersion: Powerful shear forces ensure consistent mixtures.
    Versatile Applications: Ideal for inks, pigments, coatings, and cosmetics.

  • High Performance: Robust hydraulic pump and mixers optimize productivity.

  • Laboratory and Industrial Use: Reliable for both laboratory and industrial settings.

  • Enhanced Efficiency: Reduces processing times and maintains high-quality output.

  • Experience the unparalleled performance and versatility of the Basket Mill for all your grinding and milling requirements.

paint basket mill

Basket Mill Working Principle

  • High-Speed Shaft Design: The dispersing disc and inner grinding chamber are mounted on a high-speed shaft.
  •  Rapid Rotation: The rotating motor drives the pins and dispersing disc to rotate rapidly.
  •  Turbo Effect: This rotation creates a turbo effect in the upper part of the dispersing disc and inner grinding chamber, allowing the slurry to be sucked into the grinding chamber.
  •  Efficient Grinding: Inside the chamber, the grinding medium, propelled by the driving pin, exerts force in all directions, causing constant collision and friction to reduce particle size and narrow the particle size range.
  • Continuous Milling: The materials are then milled and absorbed again, resulting in excellent dispersing and grinding performance.

Basket Mill Desing Feature

  • Exceptional Grinding Results: The motor delivers outstanding grinding performance in a short timeframe.
  • Efficient Product Circulation: The dissolver disc and pump wheel ensure distinct and effective product circulation.
  • Consistent Grinding: Achieve uniform grinding repeatedly for reliable results.
  • Uniform Residence Time: The process maintains an even average residence time throughout.
  • Narrow Particle Size Distribution: Ensures precise and narrow particle size distribution.
  • Effective Mill Base Circulation: Eliminates dead areas for thorough grinding.
  • Secure Milling Beads: Fine milling process ensures beads remain contained.
  • Closed System Milling: Fine milling occurs within a completely closed system.
  • Easy Millbase Cleaning: Straightforward cleaning and quick changeover.
  • User-Friendly Operation: Simple, secure, and user-friendly milling system.
basket mill for pigment, easily to change different color

Options of Basket Mill

High quality basket mill manufacturer for ink, pigment

Vacuum System: Equipped with an inspection window for monitoring.
Temperature Sensor: Ensures precise temperature control during the milling process.
Cooling Tank: Features a double jacket design for efficient cooling.
Vacuum Technology: Enhances milling efficiency and product quality.
Electropolished Version: Includes motor and switch for improved durability and hygiene.
ATEX Level Compliance: Ensures safe operation in explosive atmospheres.
Versatile Grinding Basket: Available in various materials to suit different applications.

Lab Type Basket Mill

Lab Type Basket Mill is a high-performance milling and dispersion device designed for small-scale laboratory use. It is used for the grinding and dispersion of various materials such as inks, pigments, coatings, and cosmetics. The design and functionality of the Lab Type Basket Mill make it ideal for testing and development purposes before scaling up to full production.

Key Features of a Lab Type Basket Mill:

  • Compact Design: Specifically designed for laboratory settings, it typically has a smaller footprint compared to industrial mills.
  • Precision Grinding: Provides fine and uniform particle size reduction, essential for formulating high-quality products.
  • Effective Dispersion: Ensures thorough mixing and dispersion of materials, resulting in consistent and homogeneous mixtures.
  • Adjustable Parameters: Allows for precise control over various parameters such as speed, temperature, and milling time, enabling tailored processing conditions.
  • Versatile Applications: Suitable for a wide range of materials with different viscosities, making it adaptable to various research and development needs.
  • Efficient Cleaning: Designed for easy disassembly and cleaning, facilitating quick changeover between different materials or formulations.

 

laboratory basket mill supplier

The Whole Process of Buying Basket Mill

This is what we do when it comes to makingbasket mill:
All the money paid to Z-MIXER for the purchase of machines guarantees the quality.

  • Providing solution
    We evaluate our customers’ processes and help them maximize productivity and profits by developing customized solutions
  • Confirm the drawing
    Our drawing dep and technical team will join together to dicuss and design the drawing for your review-revise-final confirm
  • Raw Material Preparation
    Prepare the raw materials, motor and do the quality QC, do processing for the raw material, such as cutting, drilling, polishied etc…
  • Assembly
    This involves attaching the main frames,motors, baseplate, column,clamps,cover, and other structural components.
  • Testing and calibration
    This involves running the disperser at different speeds and load conditions to ensure that it is operating correctly and meeting the required specifications.
  • Painting
    This is final step, use the high quality paint for paiting the machines, color can be customized as client.

Estimated Manufacturing and Shipping Times

We work fast. With the increasing number of customers approaching us, we have no other option but to prioritize speed.

Let’s look at the whole process of manufacturing and shipping:

  • STEP 1
    Design and manufacturing time
    We refine coconut shells in the factory. We designed them into bowls during the manufacturing process.
  • STEP 2
    Packing and boxing all products time
    The production dep will choose the best packing way, depends on different shipment ways.
  • STEP 3
    Custom clearance and loading time
    The staff load the products onto container, and once cleared, drivers then transport them to various dispatch points.
  • STEP 4
    Sea and land transportation time
    Once the products arrive at their destination, you will receive an alert. You can plan how to collect your shipped goods.
basket mill

Why Choose Z-Mixer?

sand mill process, check blog to see details
  • Superior Product Quality
    Our equipment is made from the highest quality materials and manufactured using state-of-the-art technology. We guarantee that our products will meet your highest expectations and exceed industry standards.
  • Customized Solutions
    We understand that each of our clients has unique needs, which is why we offer customized solutions tailored to your specific business requirements.
  • Excellent After-Sales Service
    We believe that our relationship with you doesn’t end after you purchase our equipment. We are committed to providing excellent after-sales service to ensure that you are satisfied with our products and that they continue to perform at the highest level.
  • Cost-effective
    Our high-speed disperser has a low failure rate and high production efficiency, meaning you can save time and money while achieving superior mixing results.
  • Experience and expertise
    Our team has extensive experience in the industry and is dedicated to continuous improvement. We are always refining our products and services to meet the evolving needs of our clients.

Contact Z-MIXER to Start Our Cooperation

Just send ask your requirements, we will offer you the best solution with best price!

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  • High efficiency and productivity, reducing processing time and increasing output.
  • Superior mixing quality and homogeneity, ensuring consistent product quality.
  • Versatility in processing different materials and viscosities, accommodating various production needs.
  • Precise control over process parameters, allowing for customization and optimization of production.
  • Easy to operate and maintain, reducing downtime and maintenance costs.
  • Reliable performance and durability, ensuring long-term productivity and profitability.

Contact Z-MIXER to Start Our cooperation

Just send ask your requirements, we will offer you the best solution with best price!

Contact Z-MIXER to Start Our cooperation

To save you time, we have prepared a PDF version  of the cataloge, only leave your email and you will get the download link immediately.