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Bead Mill

Fineness Meets Innovation: Discover the Ultimate Bead Milling Solution

Supply Bead Mill Machine Solutions

Want a bead mill to making your paint/coating/ink/agri-chemical/battery slurry? Z-MIXER supplier will give ultimate solution guide would help you everything about Bead mill

sand mill for paint
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Hi, I'm Sam from Z-mixer. Let me guide you through this ultimate solutions page.

I am a co-founder of Z-MIXER. I have been working with dispersing and grinding for 12 years now. Click the button below to get great ideas on how we provide you with exceptional solutions for Bead mill

Z-MIXER

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What is Sand mill

  • A Sand mill is consists of a cylindrical chamber filled with grinding beads.
  • By continuously pumping the material into the grinding chamber and circulating it through the agitated beads until the desired particle size is achieved.
  • The particle size is controlled by adjusting the size of the beads, the speed of agitation, and the duration of the grinding process.
  • They are often used for fine grinding and dispersion of pigments, dyes, and other materials that are difficult to disperse using other methods.
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What Kind Yype of Sand Mill Z-MIXER offer

Z-MIXER cover all the range bead mill you are looking for. no matter the final particle size you request from microns to nano, we can help you achieve it.
Just tell us more about your product information. We will provide the best solution.
Please click below for checking more information!
horizontal bead mill

Widely Usage DISK ZD Bead mills

  • This type is designed with different disks design, widely use in many product like paint, coating, ink, pigment.
  • With a grinding chamber from 0.6 to 8000 litres and their various systems to separate the zirconia beads and the product, they can be used for a broad range of applications.

Ultra-fine grinding PIN ZN Bead Mills

  • Ideal dyno mill for some product have strict finesss requirements, like carbon black, car paint, ink, Ferrite, zeolite, ceramic raw materials,
    pigment (cyan, magenta, yellow), etc.
  • Pin grinding mill is capable of producing a narrow particle size distribution, resulting in a more uniform and consistent product quality.
  • If you looking for some wet grinding mill for final size rougly 3um-5um, this type is optimum choice.
wet bead mill
agitator bead mill

High Efficiency-TB Bead Mills

  • The high-speed turbine disperser creates multiple circumferential particle flows, significantly increasing kinetic energy for shearing and crushing compared to traditional flow.
  • Its axial pressure differential generates a spiral force that avoids intense contact, reducing excessive heat consumption, improving crushing equipment, and extending the disperser’s lifespan.

High flux volume ZF Aitator Bead Mill

  • ZF agitator dyno bead mill is a revolutionary design.
  • Despite having relatively small grinding chambers, this machine has the capability to process very large volumes of product to make its high efficiency, and it can also de-agglomerate and grind with beads as small as 0.3mm.
  • Ideal for agri-chemical products, like pesticides, herbicides, fungicides, insecticides, etc
horizontal sand mill
sand mill manufacturer

Nano Bead Mill ZN

  • The wet grinding fineness from 10 microns to 50 nanometers is Z-MIXER strength, and the grinding system can use 0.05mm grinding media.
  • Widely use in Nano raw material, like battery slurry, ceramic ink
  • Calcium carbonate, zirconium silicate, zirconia, printing ink, inkjet ink, aluminum hydroxide, aluminum silver paste, polishing machine, magnetic material

Pre Grinding Sand Mills

  • This superfine design integrates the transportation of wet materials, coarse grinding and dispersion.
  • Can pre-grind materials from 300-500 microns to less than 100 microns, providing efficiency in subsequent fine grinding.
  • The new ZPR pre-grinding mill from Z-MIXER can increase product capacity, save energy, shorten production time, and ensure reproducibility.
pre grinding mills

Sand mill working principle

agitator mill machine manufacturer
  • Bead mills are intended for grinding and dispersing particles at the micro and nano scales.
  • The grinding chamber of the mill contains beads, which are used as the grinding media.
  • These beads are agitated by rotating the shaft, and the resulting collision and shear forces between the beads disperse and grind the particles.

Advantages Bead mill from Z-MIXER

Are you looking for a sand mill with excellent quality and a reasonable price? Click below to check Z-MIXER’s sand mill each details on sand mill design:

  • Feature 1: Premium Cooling system:
    ➯Feeding cooling with condenser
    ➯Jacket chamber cooling
    ➯End cover corrugated cooling
    ➯Mechanical seal cooling
  • Features 2: Small beads compatible:
    With well polished superb 95% ziconia beads separation performance,Z-Mixer adopt the advance technology for chamber ructure,ensure small beads can be compatible to achieve particle size distribution, with higher uniformity.
  • Feature 3: High crushing capability:
    ➯Z-MIXER bead mill’s high crushing capability lies in the unique design of the grinding chamber. When the shaft of the bead mill rotates, the beads are agitated and move in a highly energized manner, resulting in intense collision and shear forces that effectively break down particles.
    ➯The high-energy milling process, enabled by the bead mill’s efficient design, makes it possible to achieve particle sizes down to the submicron and even nano scales. 
  • Feature 4:Variety of materials for chamber and rotator:
    According to different product application,can be used alloy steel, silicon carbide, zirconia, polyurethane, tungsten carbide

The whole process of buying Bead Mill

This is what we do when it comes to making Bead Mill:
All the money paid to Z-MIXER for the purchase of machines guarantees the quality.

  • Providing solution
    We evaluate our customers’ processes and help them maximize productivity and profits by developing customized solutions
  • Confirm the drawing
    Our drawing dep and technical team will join together to dicuss and design the drawing for your review-revise-final confirm
  • Raw Material Preparation
    Prepare the raw materials, motor and do the quality QC, do processing for the raw material, such as cutting, drilling, polishied etc…
  • Assembly
    This involves attaching the main frames,motors, baseplate, column,clamps,cover, and other structural components.
  • Testing and calibration
    This involves running the disperser at different speeds and load conditions to ensure that it is operating correctly and meeting the required specifications.
  • Painting
    This is final step, use the high quality paint for paiting the machines, color can be customized as client.

Estimated manufacturing and shipping times

We work fast. With the increasing number of customers approaching us, we have no other option but to prioritize speed.

Let’s look at the whole process of manufacturing and shipping:

  • STEP 1
    Design and manufacturing time
    We refine coconut shells in the factory. We designed them into bowls during the manufacturing process.
  • STEP 2
    Packing and boxing all products time
    The production dep will choose the best packing way, depends on different shipment ways.
  • STEP 3
    Custom clearance and loading time
    The staff load the products onto container, and once cleared, drivers then transport them to various dispatch points.
  • STEP 4
    Sea and land transportation time
    Once the products arrive at their destination, you will receive an alert. You can plan how to collect your shipped goods.

Why choose Z-mixer?

  • Superior Product Quality
    Our equipment is made from the highest quality materials and manufactured using state-of-the-art technology. We guarantee that our products will meet your highest expectations and exceed industry standards.
  • Customized Solutions
    We understand that each of our clients has unique needs, which is why we offer customized solutions tailored to your specific business requirements.
  • Excellent After-Sales Service
    We believe that our relationship with you doesn’t end after you purchase our equipment. We are committed to providing excellent after-sales service to ensure that you are satisfied with our products and that they continue to perform at the highest level.
  • Cost-effective
    Our high-speed disperser has a low failure rate and high production efficiency, meaning you can save time and money while achieving superior mixing results.
  • Experience and expertise
    Our team has extensive experience in the industry and is dedicated to continuous improvement. We are always refining our products and services to meet the evolving needs of our clients.

Contact Z-MIXER to Start Our cooperation

Just send ask your requirements, we will offer you the best solution with best price!

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  • High efficiency and productivity, reducing processing time and increasing output.
  • Superior mixing quality and homogeneity, ensuring consistent product quality.
  • Versatility in processing different materials and viscosities, accommodating various production needs.
  • Precise control over process parameters, allowing for customization and optimization of production.
  • Easy to operate and maintain, reducing downtime and maintenance costs.
  • Reliable performance and durability, ensuring long-term productivity and profitability.

Contact Z-MIXER to Start Our cooperation

Just send ask your requirements, we will offer you the best solution with best price!

Contact Z-MIXER to Start Our cooperation

To save you time, we have prepared a PDF version  of the cataloge, only leave your email and you will get the download link immediately.

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